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9 Major Advantages of Using Industrial Welding Manipulator

Lida

Industrial welding manipulator is a highly automated welding equipment. Welding operations include spot welding and arc welding, and are one of the types of operations that use industrial manipulators the most. The use of manipulators instead of manual welding operations is the development trend of the welding manufacturing industry, and it is an important means to improve welding quality, reduce costs, and improve the working environment. As an important symbol of the development of modern manufacturing technology, robot welding has been accepted by many domestic factories, and more and more companies prefer welding manipulators as a technological transformation plan.

In the industrial production process, the welding process is the most difficult link. With the popularization of production automation, the birth of welding manipulators has solved the "heart disease" of many companies. So, what are the applications of welding manipulators? What are the functions and advantages?

 

Application of welding manipulator

The welding manipulator is an industrial machine engaged in welding (including cutting and spraying). According to the definition of the International Organization for Standardization (ISO) industrial robotic arm as a standard welding manipulatoric arm, the industrial robotic arm is a multi-purpose, reprogrammable automatic control manipulator (Manipulator), used in the field of industrial automation.

The large-scale application of welding manipulators first started with resistance spot welding and thin plate arc welding in automobile equipment production lines. After years of development, at present, the welding automation production lines of the automobile industry, especially the automakers, represent the highest level of manufacturing automation today. However, because my country's automobile production lines are basically imported from abroad, foreign manufacturers in the field of welding technology, system integration, etc. In this regard, it has accumulated a wealth of engineering experience, so the welding automation equipment used in the automotive manufacturing field is basically monopolized by foreign manufacturers.

However, in recent years, the rapid development of welding automation and intelligent technology has accelerated the application of welding automation and intelligent welding equipment in various industries, such as construction machinery, auto parts, rail transit, steel structure, 3C and other industries.

 

Advantages of welding manipulator

1. In order to solve complex operations, there are many operations in the production process that are beyond the reach of manpower. Using the welding manipulator to work, you can enter a fixed operating program, move through a precise path within a specified time range, solve the complex operation process, and obtain a stable product output

2. Improve welding quality: In the welding process, welding current, welding voltage, welding speed and welding dry elongation directly affect the welding effect. When robot welding is used, the welding parameters of each weld are constant, and the welding quality is less affected by human factors, which reduces the requirements for the worker's operation technology, and the welding quality is stable. However, in manual welding, the welding speed and dry elongation are variable, so it is difficult to achieve quality uniformity;

3. In order to solve the dangerous operation, the welding process has certain risks. In the traditional welding process, people can only rely on experience and temperature to control the field temperature. But it is inevitable that workers are exposed to high temperatures caused by heat waves for a long time, which is often not very beneficial to their health. The use of welding manipulators instead of labor can avoid the harm to human health caused by the unstable temperature of the construction site;

4. Workers' working conditions are improved: Robot welding workers are only used for loading and unloading workpieces, away from welding arcs, smoke and splashes. For spot welding, workers no longer carry heavy manual welding tongs, which frees workers from heavy manual labor;

5. Improve labor productivity: With the application of high-speed and high-efficiency welding technology, robot welding is applied, and the efficiency improvement is more obvious;

6. The product cycle is clear, and the product output is easy to control: the production rhythm of the robot is fixed, so the production plan is very clear.

It can shorten the product transformation cycle and reduce the corresponding equipment investment.

7. It can realize the welding automation of small batch products. The biggest difference between robot welding and special machine is that it can adapt to the production of different workpieces by modifying the program;

8. welding manipulators can also change the dangers of traditional welding methods and avoid damage to the human body caused by construction; in addition, the use of welding manipulators instead of manual labor can ensure the effectiveness of continuous and stable output.

9. Solve the problem of insufficient manpower. Even strong workers will be physically exhausted, while those with endurance and persistence will have one day to retire;

 

Conclusion

The role of welding manipulator and the advantages of welding manipulator. As an important welding tool on the production line, it can be competent for dangerous, complex and precise operations that most people cannot match. welding manipulators enjoy a good reputation. They are all designed for better product welding combinations in terms of design concepts and operating principles. welding manipulators replace welding workers with stable performance, large working space and high work efficiency. It can improve the welding quality of the workpiece, improve the production efficiency of the enterprise, and reduce the manpower, so as to meet the low-cost and high-efficiency production needs of the enterprise, and lay a solid foundation for the steady development of the enterprise.

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